Presentation 2012-12-01
Effect of Lubricant on Lifetime of Au-plated Slip-Ring and Ag-Pd-Cu Brush System for Small Electric Power-2-
Hideki KITAJIMA, Koichiro SAWA, Takahiro UENO,
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Abstract(in Japanese) (See Japanese page)
Abstract(in English) The authors have been investigating degradation process of Au plated slip ring and Ag-Pd-Cu brush system. In almost all cases the lifetime of the sliding system ends, when Au plating layer is worn out, the ring surface is oxidized to be black in color and contact resistance becomes very high. Further, the lifetime is very short without lubricant. So, the lubricant is very effective to make the lifetime longer. However, even with lubricant the lifetime is varied from about 1000 hours to almost 7000 hours in the past experiments. It is an important issue how the lubricant works on the lifetime of the system. In this paper the effect of lubricant on the degradation process of contact resistance is focused on. In the past tests the lubricant is supplied only once before the test. In this test the lubricant is regularly supplied almost every 1000 operation hours. Consequently, the operation more than 9000 hours is realized, which is the longest among tests so far. In addition the contact voltage drop stays almost constant around 50mV and after that contact voltage drop increase gradually until 5000 hours. According to the Element Analysis after the test the Ni base plating layer is totally exposed in many tracks. It means that the Au plating layer is gradually worn out probably at the stage of increasing voltage drop. In the previous tests the lifetime ended even when the Ni plating layer remained. So, the reason of long operation in this test is guessed to be that the lubricant not only decreases wear of ring and brush, but also suppresses oxidation of the Ni layer.
Keyword(in Japanese) (See Japanese page)
Keyword(in English) slip ring / Au plating / Ni base plating / Ag-Pd brush / lifetime / lubricant
Paper # EMD2012-84
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Conference Information
Committee EMD
Conference Date 2012/11/23(1days)
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Registration To Electromechanical Devices (EMD)
Language ENG
Title (in Japanese) (See Japanese page)
Sub Title (in Japanese) (See Japanese page)
Title (in English) Effect of Lubricant on Lifetime of Au-plated Slip-Ring and Ag-Pd-Cu Brush System for Small Electric Power-2-
Sub Title (in English)
Keyword(1) slip ring
Keyword(2) Au plating
Keyword(3) Ni base plating
Keyword(4) Ag-Pd brush
Keyword(5) lifetime
Keyword(6) lubricant
1st Author's Name Hideki KITAJIMA
1st Author's Affiliation Nippon Institute of Technology()
2nd Author's Name Koichiro SAWA
2nd Author's Affiliation Nippon Institute of Technology
3rd Author's Name Takahiro UENO
3rd Author's Affiliation Nippon Institute of Technology
Date 2012-12-01
Paper # EMD2012-84
Volume (vol) vol.112
Number (no) 332
Page pp.pp.-
#Pages 6
Date of Issue