Presentation 2023-12-22
Collision-less Magnetic Pulse Welding Experiments of Sheet Metals Using Multi-Turn Flat Coil
Tomokatsu Aizawa,
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Abstract(in Japanese) (See Japanese page)
Abstract(in English) Experimental results of collision-less magnetic pulse welding for Al/Cu or Al/Al sheets have already been reported using an H-shaped one-turn flat coil. Here, we report the collision-less magnetic pulse welding method and results using a new E-shaped multi-turn flat coil. Al/Al sheets overlapped together without any gaps are placed and fixed between the multi-turn coil separated above and below. When a discharge current is flowed from the capacitor bank to the narrow center parts of the coil, high-density magnetic flux is suddenly generated on the outside of the Al/Al sheets. Induced eddy currents continue to flow in the sheets, and electromagnetic forces also continue to act. Both sheets are welded using sufficient electromagnetic forces and eddy current heating, similar to magnetic pulse welding by collision. The maximum bank energy and the discharge current required to sufficiently weld two 0.4mm thick Al/Al sheets is 1.0kJ and 66kA. The welded positions are two places left and right away from the center line of the central part, and a wavy morphology unique to collision (or impact) welding is also observed in the interface.
Keyword(in Japanese) (See Japanese page)
Keyword(in English) Magnetic pulse welding / Collision-less / Al/Al sheets / Multi-turn flat coil / Discharge current / Wavy interface morphology
Paper # EMD2023-32
Date of Issue 2023-12-15 (EMD)

Conference Information
Committee EMD
Conference Date 2023/12/22(1days)
Place (in Japanese) (See Japanese page)
Place (in English) Teikyo University
Topics (in Japanese) (See Japanese page)
Topics (in English) IS-EMD, etc.
Chair Takahiro Ueno(Nippon Inst. of Tech.)
Vice Chair
Secretary (NAIST)
Assistant Yoshiki Kayano(Univ. of Electro-Comm.) / Naoki Fukuda(Teikyo Univ.)

Paper Information
Registration To Technical Committee on Electromechanical Devices
Language JPN
Title (in Japanese) (See Japanese page)
Sub Title (in Japanese) (See Japanese page)
Title (in English) Collision-less Magnetic Pulse Welding Experiments of Sheet Metals Using Multi-Turn Flat Coil
Sub Title (in English)
Keyword(1) Magnetic pulse welding
Keyword(2) Collision-less
Keyword(3) Al/Al sheets
Keyword(4) Multi-turn flat coil
Keyword(5) Discharge current
Keyword(6) Wavy interface morphology
1st Author's Name Tomokatsu Aizawa
1st Author's Affiliation Tokyo Metropolitan College of Technology(Metropolitan College of Technology)
Date 2023-12-22
Paper # EMD2023-32
Volume (vol) vol.123
Number (no) EMD-324
Page pp.pp.1-6(EMD),
#Pages 6
Date of Issue 2023-12-15 (EMD)